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REFURBISHMENT of your FLYWHEEL

Product information "REFURBISHMENT of your FLYWHEEL "

REFURBISHMENT of your worn out FLYWHEEL is - in most cases -  possible  
We work with a highly specialzed company here in Germany  

They are following a 4 step process as outlined below: 
1. Preparation and Initial Inspection Inspection:   
● Assess surface condition   
● Document existing markings or inscriptions  
2. Measurement Process Dimensional Measurement:   
● Measure disc thickness at multiple locations   
● Check runout with dial indicator Geometric Tolerances:   
● Check flatness of surfaces using straight edge and feeler gauge   
● Verify perpendicularity of bores to disc plane   
● Measure concentricity of inner and outer diameters Hardness Measurement:   
● Measure the hardness of the contact surface with the HRC measurement method 
● Enter all measured values in inspection protocol   
● Mark deviations from nominal dimensions   
● Photographic documentation for special cases  
3. Grinding Process Machine Setup:   
● Dress grinding wheel before starting work   
● Check and adjust coolant supply   
● Secure vibrating disc in clamping fixture Define Grinding Parameters:   
● Select appropriate grinding wheel for the hardness of the steel   
● Plan number of grinding passes Grinding Process:   
● Fine grinding for surface quality   
● Continuous monitoring of dimensional accuracy and surface quality Post-Processing:   
● Deburr all edges   
● Clean flywheel of grinding dust and coolant   
● Surface inspection for cracks or burn marks  
4. Balancing Process Initial Measurement:   
● Mount flywheel on balancing spindle   
● Perform unbalance measurement in both planes   
● Document unbalance amounts and angular positions Unbalance Correction:   
● Calculate correction masses   
● Mark holes for balancing weights or material removal   
● Perform correction measures (drilling) Re-measurement:   
● Repeat unbalance measurement after correction   
● Check residual unbalance against tolerance specifications   
● Perform additional correction cycles if necessary Final Inspection:   
● Document final unbalance measurement   
● Visual inspection of correction locations   
● Mark vibrating disc with balancing date 

PRICE on REQUEST


Condition: Reconditioned